혁신적인 원가절감/ 부품의 수명연장/ 급유 System 간소화/ 인건비 절감 

스위스 정밀 기계산업의 기술이 이루어낸 차세대 자동 윤활제 급유 장치 Simalube는 각부문별 국제 특허를 받았으며 정확한 윤활 관리를 기본으로 그 신뢰성은 이미 북미/유럽 지역에서는 많은 분야에 적용 인증되어 사용하고 있습니다.

   

 

 

SIMALUBE는 별도의 인력이나 동력없이도 1개월에서 12개월까지 선택, 설정만하면 자동으로 주유되므로 인건비/유지비 감소와 간단 편리한 급유 System을 조성하여 관리가 용이합니다.

 

   

 

 

Simalube는 외부의 특정한 장치없이 1개월에서 12개월 까지 사계절, 주/야로 사용이 가능합니다.
이는 Simalube의 국제 특허 제품인 Dry cell에 의한 것으로서 이미 서구 의학계에서 그 정확성과 신뢰성이 입증되어 사용되고 있습니다.

자동급유기의 관건은 신뢰성입니다.
적유,적량, 적법,적시의 문제를 Simalube가 해결 할것입니다.

 

   

 

Simalube는 북미/유럽의 유수 기관으로 부터 안정성이 입증되었으며 특히 독일의 안전공사 TUV에서 GS안전공인 마크를 획득하였습니다.

   

 

기존 동일 용량의 제품보다 소형/ 경량으로 어떠한 개소에도 장착이 가능합니다.
1. 주변온도 : -20℃에서 55℃까지 외부의 온도에 영향을 받지 않음
2. 방수 : 완벽한 방수처리로 옥외는 물론 수면아래에서도 사용이 가능함.
3. 윤활제 : 기존의 제품과 달리 사용자가 임의로 윤활제를 선정,충진하여 사용할수도 있음

   

 

본제품은 1회 사용이 완료된후에도 Grease재충진 및 Dry cell의 교체로 재사용을 할수 있으며 폐기시에는 생분해가 되는 환경친화형 제품입니다.

Technical information

The simalube lubricator is available with a content of 125ml and 60ml. The compact installation size of the simalube 60ml is ideal for small amounts of space.

 

simalube

simalube <shorty>

Type

automatic longterm grease and oil dispenser

Power generation

hydrogen gas producing drycells

Working pressure

max. 3 bar

Content

125ml

60ml

Adjustment

stepless 1-12 months

Operating temperature

-20°C ... +55°C ambient temperature
(note: grease consistency changes with temperature)

Operation / Usage

Grease dispenser can be installed in any position, even under water.

Usage period

Within  2 years of filling date

Stock temperature

recommended at 20°C +/- 5°C

Weight fulll

~190g

~115g

Weight empty

~75g

~60g

Dimensions

Available lubricants

The lubricant range for simalube contains modern and approved high-performance lubricants, especially modified for the requirements of oil and grease dispensers. For all greases and oils data sheets are available.  

The following factory filled lubricants are available:

No.

Application

Temperature range
(°C)

Base oil

Thickener

Oil viscosity
(at  40°C)

SL 01

Multipurpose grease

-30/+120

Mineral oil

Li/Ca

118 mm2/s

SL 02

Multipurpose grease with MoS2

-25/+130

Mineral oil

Li

370 mm2/s

SL 04

High temperature grease

-20/+160

Mineral oil

Be

555 mm2/s

SL 06

Fluid grease

-40/+110

Mineral oil

Li/Ca

  98 mm2/s

SL 09

Biodegradable grease

-20/ +80

 Synthetic

 Li/Ca

 100 mm2/s

SL 10

Food industry oil

-30/+140

Synthetic

AI

400 mm2/s

SL 14

Chain oil

-10/ +90

Mineral oil

 

  68 mm2/s

SL 15

High temperature chain oil

    0/+250

Synthetic

 

265 mm2/s

SL 18

Food industry oil

-15/+150

Synthetic

 

220 mm2/s

How it Works

The simalube lubricator has a transparent housing which contains a piston. This piston is driven by our patented gas-producing dry-cell and it expels the lubricant through a threaded funnel at the base of the lubricator.

The lubricator is filled with either 125 ml or 60 ml of lubricant and it features a tri-section label. The cartridge on top of the lubricator contains the two gas-producing dry-cells, a spring, a contact plate and a 1 to 12 months index plate. The lubricator and the cartridge form a gas-tight unit.

The piston moves downwards by way of the gas pressure which is generated by the gas-cell. The gas volume is adjusted by turning the index plate to the appropriate position. This position can be changed any time indefinitely.
 

The Gas Cell

Gas cells in the size and shape of hearing-aid batteries work according to electrochemical principals.  Without any external power supply they produce hydrogen gas on demand.

The world wide patented gas cells with high energy density are ideally suitable for simple and inexpensive dispension of liquids or viscous substances.  However, they are also used as a hydrogen source. 

This is how it works. 
Short-circuiting the two outside poles activates the cell, which then starts to produce gas.  The desired volume of gas per hour is determined by a means of an electric load resistor (Ra).  The greater the load resistance, the slower the rate of gas production.  The gas cell is produced in direct proportion to the current flowing through the cell.  The gas escapes through two holes in the bottom of the cell.  If the circuit is interrupted, gas production is stopped immediately.


 * 적용범위
    Simalube는 윤활이 필요한 모든 산업현장 유관 시설의 전 윤활개소에 적용됩니다.
    1) 산업현장 : 공조기, 콘베이어, 크레인,각종펌프, 모터, 송풍기...
    2) 유기시설 : 놀이기구의 구동부위,승강기, 흡배기 Fan...
    3) 기타 윤활이 필요한 모든 베아링 부위.

  * 사용방법

1.

3mm L렌치를 이용하여 원하는 급유기간(급유량)을  설정하여 조정한다.      
        (ex:1=1개월 /6=6개월)

2.

Simalube를 윤활 개소에 직접 또는 호스/파이프등으로 간접 연결을 한다.

3.

주유 완료후 Dry cell을 제거한 후에 윤활제를 충진하고 Dry cell을 새것으로 교체하여 재 사용한다.

그리스 용량:125cc

connecting nipple 1/4“

 

Printing industry

printing industry 1

printing industry 2

printing industry 3

Multiple installation on rotary offset machine

Multiple installation with hose on collating / folding machine at a printshop

Some of the many applications in a print-shop

printing industry 4

printing industry 5

"Harris" printing machine

Some of the many applications in a print-shop

 

Shipping

shipping

simalube lubricators lubricate two different areas on this boat: the gland and moving parts of the ship's engine

 

Waste water and sewage treatment systems

waste sewage 1

waste sewage 2

waste sewage 3

waste sewage 4

Jaw of gap gauge

Jaw of gap gauge
(close up)

Multiple installation on pump in waste water treatment plant

Flange bearing in sewage treatment plan

waste sewage 5

waste sewage 6

waste sewage 7

waste sewage 8

Plummer block

Details of sewage treatment plant

Valves

Valve (close up)

 

Foodstuff industry

food industry 1

Multiple installation with hose on fruit press.
The fruit feed unit requires foodsafe grease

food industry 2

The latest generation of simalube in use on a fruit press

food industry 4

simalube lubricators in operation on a dough kneading machine in a large bakery

food industry 3

Slaughterhouse application

food industry 5

Detail of simalube lubricator on a dough kneading machine

 

Paper and cardboard industry

paper and cardboard 1

paper and cardboard 2

paper and cardboard 3

Two simalube lubricators with square brushes lubricate a spur gear on a conveyor system

Lubrication of bearings for paper roll

Pedestal bearing in cardboard mill

 

Automation

automation 1

automation 2

automation 3

Industrial robot application

simalube lubricators mounted using clamps;
the lubricant is transported to the right place by hoses

Square portal application

 

Pumps, motors and compressors

pumps motors and compressors 1

pumps motors and compressors 2

pumps motors and compressors 3

Lubrication of bearings; simalube is installed with a 90° bent connection

Lubrication of bearings with upsidedown simalube lubricators. simalube can be installed in any position

Lubrication of compressor bearings

pumps motors and compressors 4

pumps motors and compressors 5

pumps motors and compressors 6

Electric motor

Lubrication of shaft bearings

Lubrication of bearings in a power plant

 

Mines, quarries and cement plants

mines quarries cement 1

mines quarries cement 2

mines quarries cement 3

Cement plant with many possible applications for simalube lubricators

Multiple installation with hose

Quarry application

 

Plastics industry

plastic 1

plastic 2

plastic 3

simalube lubricates an assembly robot at Lego

Plastic press

Plastic press. simalube mounted with two clamps to withstand vibrations

 

Transportation and conveyor installations

transport 1

transport 2

transport 3

Cable railway for transporting goods

Detail: the cable guides are lubricated with simalube

Conveyor belt in mill

transport 4

transport 5

transport 6

Lubrication of cable railway clamping arrangement

Detail of clamping arrangement.
The lubricator is attached with the practical clamp

simalube with patented elevator brush.
The rail is continuously lubricated from three sides


Mechanical engineering

mechanical engineering 1

mechanical engineering 2

Mikron processing centre

Detail of Mikron processing centre

 

Vehicles

vehicles 1

vehicles 2

Long maintenance intervals are very important for the Mercedes Actros. simalube perfectly fits into this concept and is used to lubricate the trailer coupling

Detail of simalube lubricator, also lubricating the trailer coupling for a Mercedes Actros

 

Cranes

cranes 1

cranes 2

Large deck cranes

Detail of deck crane:
There are many, many applications for simalube lubricators here

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